Core components of humanoid robots, reducer bearings

Core components of humanoid robots, reducer bearings

Bearings are the core components of humanoid robot joints. According to Tesla's announcement of the structure of humanoid robots, the rotational and linear drive joints of humanoid robots are expected to significantly increase the demand for bearings. Taking Tesla's humanoid robot as an example, based on its published design drawings for rotary and linear actuators, the bearing selection includes contact ball bearings, crossed cylindrical roller bearings, ball bearings, and four point contact ball bearings.

Joint connection: Generally, one bearing is used at each end, such as deep groove ball bearings and four point contact bearings for linear joints, and cross roller bearings for rotating joints. Harmonic reducer uses one cross roller bearing and one flexible bearing. Planetary reduce, Ball bearings are used for input and output ends, and needle roller bearings are also required.

The RV reducer includes thin-walled angular contact ball bearings for the main bearings, thin-walled tapered roller bearings for eccentric shaft positioning and main body support, cylindrical roller (needle roller) cage components for cycloidal wheel support, and thin-walled deep groove ball bearings for gear support. The RV reducer uses 3 * 2 needle roller bearings, 3 * 2 tapered bearings, and 1 angular contact bearing. Except for RV reducers and harmonic reducers, ball bearings are mainly used in other positions of humanoid robots, such as planetary reducers, hollow cup motors, and joint connections. The hollow cup motor contains two small ball bearings, with low barriers and small volume and unit value. The biggest advantage of humanoid robots is their versatility, which can meet the needs of both B-end and C-end. The vast market space will open up the second growth curve of the bearing industry.

In the coming years, with the advancement of technology and increasing investment in research and development, the demand and commercialization of humanoid robots will be further promoted. More and more market participants will enter the humanoid robot solution industry. Institutions predict that by 2026, the global market size for humanoid robot solutions will reach $8 billion, accounting for 11.8% of the global market size for intelligent service robot solutions.

Bearings are components that can play a fixed role and reduce the friction coefficient of loads in mechanical transmission. They reduce the mechanical load friction coefficient of transmission by supporting the rotating body of the machine, including rolling and sliding. Bearings in motors mainly support the rotating shaft. The specific structural configuration of motor bearings is usually selected based on the load, speed, and other requirements of the motor. Due to the various structures and installation methods of the motor, the corresponding internal bearing load conditions also vary. Bearings are mainly matched with reducers in industrial robots to achieve various transmissions. The joints of industrial robots are mainly driven by rotational motion, and the two most suitable types of special bearings for industrial robots are equal section thin-walled bearings and cross roller bearings. Among them, thin-walled intersecting cylindrical roller bearings have intersecting roller arrangements, high rotational accuracy, and can withstand the combined effects of radial force, bidirectional axial force, and overturning moment. They are mainly used in joints such as robot arms. Equal section thin-walled bearings have a large number of steel balls and high load-bearing capacity, and are commonly used in robot waist, elbow, and other applications. The rolling elements of cross roller bearings are generally arranged in a cross pattern with cylindrical or tapered rollers in a single raceway groove. The rollers are separated by brass retainers or engineering plastic isolation blocks, thus having high rotational accuracy, large bearing capacity, small external dimensions, and high rotational speed and rigidity.

Most bearings are non-standard structures that require customized design according to the reducer, and their complex structure, difficult processing technology, and high assembly accuracy requirements constitute the core barrier. The manufacturing of robot bearings is complex. Taking cross roller bearings as an example, their processing includes the processing of bearing rings, rollers, and retainers. Among them, the machining of bearing rings requires multiple processes such as turning, grinding, and polishing, while the machining of rollers requires multiple processes such as grinding, turning, and rolling. The structural principle of cross roller bearings is that cylindrical rollers are arranged in a 90 degree perpendicular cross arrangement, and the rollers that are perpendicular to each other are isolated by isolation blocks. They are used in conjunction with harmonic reducers and are difficult to manufacture. The bearings of the harmonic reducer wave generator are required to withstand radial and axial stresses, and the crossed roller bearings have significant advantages compared to traditional ball bearings.